Work to improve the efficiency of harness processing

-
The planning of the production efficiency of the wiring harness is inseparable from the early stage documents of the major harness technology: assembly line operation instructions, Time Study, capacity calculation, optimization, and factory layout.
​Work to improve the efficiency of harness processing
1. Pipeline operation instructions
Purpose: Instruct employees how to operate
Core: line balance
Contents: pre-insertion table, in-line and out-of-line line list, bill of materials, spare parts list, line laying list, glue station description, etc., material layout diagram, personnel layout diagram, production process layout diagram.
2. Time Study
Line balance and efficiency: IS based on the work steps of the HOST system and the corresponding time to do the pipeline operation instructions. After completion, it is necessary to measure the time of each operator on the pipeline. Actions that affect efficiency, and then continue to improve the file.
3. There are two main parts in the calculation of production capacity
(1) Calculation of personnel and equipment
(2) Calculation of the board
Purpose: Improve efficiency and reduce labor intensity
Premise: Fully understand the production process
Metric: time & money
4. Situations involving changes in Layout version
Content: Assess whether the changed requirements are feasible and need to be approved by the customer. Provide area data and other support for other departments.
Optimization: Improve the plant layout
These three points are the most important three modules or methods for effective time management. The field of wire harness cannot be ignored, because the most expensive cost in the field of the wire harness is time, which is different from other projects. The investment differs greatly from products such as engines and powertrains.

Yeahui is a connector supplier with 11 years of experience in developing high-quality connectors and wiring harnesses. We have many types of products, including obd connector, circular connector, agricultural connector, and so on. We can meet the requirements of various customers. Feel free to learn more about connectors or buy our connectors, looking forward to your message.

评论

发表评论

此博客中的热门博文

What is the Difference Between J1939 Connector Type 1 and 2?

-
图片
  SAE J1939 (hereinafter referred to as J1939) is the recommended standard of the American Society of Automotive Engineers (SAE). It is controlled and communicated by the "Truck and Bus Electrical & Electronics Committee" (Track & Bus Electrical & Electronics Committee). Developed and written by the Track & Bus Control and Communications Network Subcommittee. J1939 has become a recognized industry standard and choice for commercial vehicle diagnostics and data communication heavy, off-highway, truck, bus, ship propulsion, power generation, industrial pumping, construction, and material handling machinery. J1939 is a high-level protocol network (CAN) based on Controller Area. It is widely used by the diesel engine industry to provide diagnostic data such as vehicle engine speed, temperature, oil temperature, exhaust emissions, and other customizable options. J1939 connectors are divided into black and green rubber cores, but do you know the difference between t...
阅读全文

Benefits of overmolded connectors and wiring harnesses?

-
图片
What is overmolding? In short, overmolding is an injection molding process in which two or more materials are used to combine a harness wire and a connector to form a single part, and the cable assembly is placed in a mold. In this process, the first material substrate will be covered by other materials. The overmolding process requires the use of insert molding (single injection) or multiple injection molding techniques to cover rigid plastic parts with TPU layers or other overmolding materials. So what are the benefits of the connector and harness overmolding process? Benefits of overmolding connectors and harnesses: 1. Increase the flexibility of the cable harness exit so that most of the movement between the cable harness and the connector occurs at the cable harness exit. 2. Provide abrasion resistance, impact resistance or impact resistance. 3. Fix the cable assembly by sealing the assembly in plastic. 4. Provide 360 degree strain relief and increase tension. 5. Cr...
阅读全文

​Cars are equipped with diagnostics tool or obd-ii ports

-
图片
Modern cars have the capacity of a few computers, are tooled with software that contains millions of lines of programming code and produce gigabytes of data, but they are still different from connected cars. ​ A smart vehicle is able to optimize its performance to reduce fuel consumption, show the best path to follow taking into account current traffic and weather conditions, detect errors in the engine and collect information data to negotiate lower insurance rates. Most cars and light trucks are equipped with on-board diagnostics or an OBD II port that provides access to data from the engine control unit (ECU). To get the information you need to plug in an external device. The OBD-II specifications provide a standardized hardware interface - a female 16-pin (2x8) J1962 connector, so a single external device can be used for most car models. It also should have an Internet connection to transfer the collected data. OBD-II connects to the Internet, and generally needs to use th...
阅读全文